Structural Production Characteristics of Mid-Frequency Spot Welding Machines

When using mid-frequency spot welding machines to manufacture various components, the manufacturing process can be divided into two parts: welding operations and auxiliary operations. Auxiliary operations include pre-welding part assembly and fixation, support and movement of assembled components, surface preparation of assembled components before welding, mechanical processing of weld seams after welding, and application of adhesive or sealant.

Typically, auxiliary operations account for more than 70% to 80% of the total labor in the welding process. Currently, the welding process of mid-frequency spot welding machines is fully automated or semi-automated, while the mechanization level of auxiliary operations usually does not exceed 10%.
There is significant potential for mechanization and automation in auxiliary operations, which can increase labor productivity, reduce the cost of welded structures, and improve the quality and reliability of welded joints. There are many types of equipment used for mechanization and automation of processes related to welding, and the level and means of mechanization and automation depend on the production volume of the weldments and their integration with other production organization systems.
Mechanization and automation equipment are typically arranged according to the workflow of the process and integrated into mechanized assembly lines or automated lines. The highest level of automation is achieved in comprehensive automated production lines, where all processes, including pre-welding preparation and inspection, are completed automatically.
Suzhou Agera Automation Equipment Co., Ltd. specializes in the development of automated assembly, welding, testing equipment, and production lines, primarily serving industries such as household appliances, automotive manufacturing, sheet metal, and 3C electronics. We offer customized welding machines, automated welding equipment, and assembly welding production lines according to customer needs, providing suitable overall automation solutions to assist companies in quickly transitioning from traditional production methods to high-end production methods. If you are interested in our automation equipment and production lines, please contact us: leo@agerawelder.com