The characteristics of an energy storage spot welder are very clear: it has direct current output, high peak values, and extremely short welding times. It’s like a person with strong abilities and a strong personality. When used in the right place, it can unleash infinite energy. But if not handled properly, it may seem useless. Therefore, the types of products that an energy storage welder can weld are relatively limited.
Here are 10 typical products that an energy storage spot welder can weld:
Ultra-thin stainless steel sheets, such as 0.1mm battery connection strips, with high welding strength, minimal deformation, and a beautiful appearance.
Fine wire leads, such as those on electronic boards, where energy is concentrated during welding, resulting in a short welding time and a visually appealing, high-strength formation.
Projection welding nuts, whether they are four-point projections, three-point projections, or ring projections, the hard specification output of the energy storage spot welder is particularly suitable. It performs excellently on both conventional low-carbon steel and high-strength steel, and even hot-formed steel.
Projection welding bolts, similar to projection welding nuts, achieve excellent results when using an energy storage spot welder.
Multi-strand copper wires, welding multi-strand copper wires to copper plates results in high strength and a visually appealing formation.
Thin copper sheets, where the direct current output and high peak values of the energy storage welder provide significant advantages for welding non-ferrous metals.
Nickel-chromium alloys, such as resistance wires, require short welding times due to their tendency to harden. The output of the energy storage spot welder, around 15 milliseconds, meets this requirement.
Aluminum parts with high appearance requirements, many aluminum products require high surface requirements and shallow impressions after welding. The strength should also not be low, making them suitable for energy storage spot welders.
Enamelled wire welding, using special tungsten electrodes, the energy storage spot welder can quickly burn off the enamel layer and weld the enamelled wire to the substrate in a short time.
Multi-point projection welding, in the household appliance and hardware industries, products like cabinets often require welding at several points, dozens of points, or even hundreds of points. The direct current output of the energy storage welder can evenly distribute the current to multiple projection points, resulting in high strength and a beautiful appearance after welding. There’s no need for grinding, and they can be directly coated with paint. Therefore, the application of energy storage spot welders in multi-point projection welding is very successful.
Agera editors tell you that these are 10 types of products that can be welded. If you have products beyond these types, please contact Anjia, and our editors will provide you with professional answers.
Suzhou Agera Automation Equipment Co., Ltd. is a manufacturer specializing in welding equipment, focusing on the development and sales of efficient and energy-saving resistance welders, automated welding equipment, and industry-specific custom welding equipment. Agera focuses on improving welding quality, efficiency, and reducing welding costs. If you are interested in our energy storage welder, please contact us:leo@agerawelder.com